Bernal, LLC

Bernal performance has become the benchmark for high speed rotary die cutting and has established a new standard for inline web printing and converting. Born as Bernal Rotary Systems, it pioneered the development of web converting for the folding carton and consumer products markets. Bernal has held over 50 patents on rotary dies and related equipment. Bernal's line of rotary dies, combined with its advanced product and packaging automation equipment offers a unique system solution for a wide variety of applications. Bernal's vision for the future and engineering excellence continue to provide innovative solutions for web converting that lower costs and improve product quality. Partner with Bernal, when only the best will do.

3-Dimensional Services Group

The 3-Dimensional Services Group is comprised of 3-Dimensional Services, Urgent Plastic Services and Urgent Design & Manufacturing. All three companies are full-service engineering, design and rapid prototyping firms that specialize in producing prototype parts and low-volume production runs for industries such as military, automotive, furniture, medical, communication, biomedical research, energy, household appliances, packaging and toys. 


Embracing and utilizing the most current technologies available, the group provides customers with capabilities to bring your designs to reality. 


Company History Highlights


+ Company founded in 1992. Started with five employees.


+ One of the first applications of laser systems was cutting 3/8_x0094_ thick armor plate for law enforcement vehicles.


+ In cooperation with Michigan State University, company developed and manufactured portable natural grass playing surfaces in 1992 for use at indoor World Cup soccer matches. Product is designated Turfbox Pallet More... System. From concept to completion, over 1,000,000 pounds of steel were processed in three months.


 + 1995 expansion doubled floor space. Additional equipment included expanded machining and laser processing capabilities plus forming systems. Employment increased to over 150 people.


 + Shortly after expansion, ceiling was raised and foundation set to accommodate acquisition of 7000 ton stamping press, joining a host of other, varying capacity presses and press brakes.


 + Achieved ISO 9001 certification in only eight months, approximately half the average time for design and manufacturing firms.


 + 1997 formed Urgent Plastic Services to handle prototyping plastic components.


 + Achieved QS-9000 compliant certification in August 1998. 


 + Formed Urgent Design & Manufacturing in 2000, a full-service engineering, design and rapid prototyping firm with specialty in assembly and fabrication/ forming.


 + 2004 facilities expansion to bring the total to over 250,000 sq.ft. of prototype and low volume production capability and capacity with over 250 employees.


 + Established European office in 2005 to service extended global market.


 + 2023 established South American office.

Capacités de fabrication

Pays

Services spécialisés

Certifications

Solutions spécialisées et distribution

Expertise industrielle

Fournisseurs d'Usinage CNC au (Rochester Hills)

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